How to Build a Plasma Cutter Cart

 

Scientists have proved that apart from the three states of matter which are known to them, namely solid, liquid and gas, there is a fourth type known as plasma. It does not exist naturally on earth. When a gas is heated to very high temperature, tremendous amount of energy is transferred to the atoms which ionize into its basic components, nuclei and electrons. Plasma is known to be an excellent electric conductor. Plasma cutters work by passing a gas through a narrow Our Social Profile opening and bringing this in contact with an electric arc. The gas used can be nitrogen, oxygen, argon or compressed air. This causes the temperature of the gas to rise astronomically resulting in the production of plasma. This high energy released is passed to the metal under operation by the electrical conductivity property of plasma. Since the plasma is basically a fluid, it has the capacity to clear the metal surface devoid of the residue produced from the cut.

The main drawback of conventional gas cutters were that they were not able to cut metals with good conductivity. This disadvantage has been overcome with the new plasma cutter. The cutter can be used to cut mild steel, cast iron, aluminium, copper and stainless steel. Therefore they it is widely employed in industries where such operations are involved. The new plasma cutters are comparatively cheaper than conventional Our Blog gas cutters which gives them preference over the older type of cutters. They have the added benefit of being user friendly and ensure economic advantages like minimized energy consumption. Since they do not require flammable constituents, the risk factor involved is much lesser. They can be operated on electric power or gas. There are cases where Nitrogen or highly pressurized air can be used.

Plasma cutters are considered to be more efficient than traditional oxy fuel cutters because they complete the work quickly and efficiently. Plasma cutters generate heat which is about 22000 degrees whereas the oxy fuels generate a mere 3150 degree Celsius. They can easily burn through most surface coatings such as paint and rust and still impart excellent cutting results. It is essential to have an idea how thick the metal is that you intend to cut with the equipment.

The thickness of the metal will have a direct affect on the size of the equipment required. For operations where cutting thin metals are involved, a smaller machine will be sufficient whereas to cut thick metals, heavier equipment is required. There are various models that are available and are unique in design and performance. The well known brands include Miller, Esbab, Lincoln and CNC plasma cutters. A Hypertherm plasma cutter involves working with plasma at elevated temperatures, therefore all safety procedures should be strictly adhered to.

When it comes to high speed, accurate and durable plasma cutters, it can be said that a high quality plasma cutter is truly the sum of its' parts. By building a plasma cnc press brake cutter with the best components, building it as strong and stable as possible, and making it easy to set up and use, you have a formidable cutting machine.

Plasma cutting machines must be able to hold their advertised tolerances today and, more importantly, for many years to come. Only well designed and well built plasma cutters can make such claims.

How does a plasma cutter achieve such tight tolerances? How does it perform consistently Check Wiki Here year after year? There are several important factors you must consider.

It starts with a heavy-duty, unitized, fully-welded design that provides the most stable platform for accurate plasma cutting. When the base of the machine does not move during cutting, the plasma torch is able to cut your parts with incredible accuracy. The plasma cutting table must able to handle heavy plate loads (2" and more) and withstand rigorous daily usage. You need professional grade machinery to produce professional grade products.

Next, the components need to be designed and machined to work together. Are all of the linear guides and rack mounting surfaces machined in a single set-up to assure the best possible accuracy? When these surfaces are precision machined and matched, the results are a plasma cutter capable of amazing precision. Helical rack and pinion drives and top quality linear guides provide unparalleled acceleration, motion smoothness and accuracy.

The plasma torch and the torch height control are also critical factors for determining cut quality and accuracy. Does your plasma cutter uses the highest quality automatic servo controlled arc voltage system? You can substantially increase productivity with faster response, shorter pre-flow times and tighter software integration. The bottom line is that it enables you to cut smarter.

A powerful, feature packed CNC software package must also include a combination of configurations and expandable features - flexibility is key. It must have the latest automation features provide high productivity and reliability. Accurl Machine Tools Nesting software is another key component that will allow the full potential of a top-quality plasma cutter to be realized. This makes it easy to set up, learn and use for either new or experienced operators.